AREAS OF EXPERTISE
Lean manufacturing
New process development
Project planning and Management
Vendor Management
Budget Management
Continues improvement
CAD/CAM
PROFESSIONAL
Kennametal metal cutting course
Advanced CNC programming
- ACE Group
Edge finishing - IMTMA
PERSONAL SKILLS
Ethical
Analytical and creative
Smart working
Quick learning and unlearning
PERSONAL DETAILS
Boja Raju T,
470, Saibaba colony,
Coimbatore,
India - 641011
M:(+91) 8056575050
E: bojaraju@outlook.com
DOB: 14/02/1990
Nationality: Indian
Boja Raju T
Manufacturing Engineer
PERSONAL SUMMARY
Manufacturing Professional with experience in Precision Machining. Certified by M/s Kennametal Inc as “Metal cutting professional”. As Manufacturing Engineer I am always looking for better…show more content… Elgi stands today as the largest compressor manufacturer in Asia with manufacturing facilities expanded in 4 continents. Elgi has all varieties of air compressors from the basic reciprocating to screw compressors, oil free compressors, water injected and centrifugal compressors and all ranges starting from 1 bar to 400 bar.
Role:
New product:
New product manufacturing, prove out either internally or externally or both and streamline of operations. Take part in in product design reviews for validation of new product design. Meeting required quality at estimated cost and timeline (KPI’s) on the new products. Design of Jig and Fixtures for new product introductions. Participating/conducting in PFMEA and DFM for new product introduction. Determination of process flow for new product. CNC programming including, turning, Vertical milling, Horizontal milling, grinding, screw grinding centers. Selection/ buying machine/ tooling’s for carrying out new product introduction. Develop and coordinate with suppliers for manufacturing of new part. Control document preparation (process sheets, quality plan etc…). Machine shop: Estimating capacity of air center shop floor, short term (3months) and long term (3years) based on management input of expected growth.…show more content… C/O time 60 mins to 9.22 mins). Outsourced strategic Casting parts (housings, covers) there by new machine procurement deferred by at least 3 years Run at rate audit performed for outsourcing of selected casting parts. Reduced revenue/ tooling cost through indigenisation of flanged SiC brush for edge finishing by 54% (2.5% of total revenue cost). Modeled/ modified and drafted over 40 spare parts and maintained over 100 parts as strategic inventories to realize near Zero down time of over 25 machines. Collaborated with supplier in conceiving, designing Zero manual intervention robotic part handler to handle over 30 varieties of rotors. Introduced HSM works, Mazatrol matrix CAM for the first time in ELGI, started conversion of legacy manual NC programs. Solved over 800 issues related to manufacturing in the past two plus years, maintaining MTTS at 60 minutes for quality related issues. Created and issued process control sheets for 6 existing products(18 parts) Presently conceived concept for “Smart factory”- The paperless proactive manufacturing, received approval for phase